707 South Vermont Street
Palatine, IL 60067
510-337-2700
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Encap Technologies
Turnkey Thermoplastic Encapsulation
Learn More
Contact Us
Encap Technologies
Turnkey Thermoplastic Encapsulation
Learn More
Contact Us
Encap Technologies
Turnkey Thermoplastic Encapsulation
Learn More
Contact Us
Encap Technologies
Turnkey Thermoplastic Encapsulation
Learn More
Contact Us
About Encap Technologies
What Encapsulation Does
Reduces system cost
Eliminates components
Reduces vibration and noise
Reduces thermal rise
Our Services
Component design
Prototyping
Contract manufacturing
Manufacturing cell installation
Training
Contact Us
for more
Certifications
ISO 9001:2015
UL QMMY2
Fabricated Parts
Certificate #E474012
25 Years of Experience
Established 1998
Applications
Overmolding Wire Wound Assemblies
Integration of housings and end-brackets
Encapsulant thermal conductivities of 20 W/MK and conformal geometries reduce heat rise
Encapsulant coefficient of expansion can be matched to metal subcomponents
Environmental protection of windings, magnets, and laminations
Fluid pathways can be formed in molded geometry
Pre-approved UL insulation systems through Class H
Overmolding “Loose” Laminations
Simplified and less expensive stamping dies
Laminations can be annealed to improve performance
No interlocks to interrupt flux or transmit eddy currents
Improved profile and parallelism tolerances
Greater lamination density than glue bonding
Lower cost
T-Link® Stator Segmentation System
Plastic links segments
Linear array enables single strand winding and eliminates wire interconnects
Significant steel scrap reduction
Precision winding increases slot fill
Gamma induced variation in stack height is reduced
Services
Product Development
Electromagnetic and thermal design expertise
Pre-existing tools reduce time and cost
Extensive experience fabricating subcomponents and custom wire winding
Wire Guardian® process control reduces the number of inserts required for process development
Prototype tooling can be designed to produce hundreds of thousands of parts where requried
Toolmaking
Modular molds can produce multiple stack lengths
Interchangeable inserts are used to create multiple frame sizes and external geometries
Lead wires, terminals, rigid or flexible circuit boards can be accommodated
Threaded inserts, bushings, and heat sinks can be product options
Contract Manufacturing
Lamination fabrication
Wire Winding
Sub-component acquisition
Molding capabilities from 5 gram to 10 Kg
Production Cell Installation
Installed in customers factory
Proprietary Wire Guardian® process control customizable for most injection molding machinery
Online remote process support available 24/7
Operator training on site and in Encap’s laboratory
Markets Served
Auto
Interior magnet rotor for automotive traction motor
Appliance
Stator for clothes washer
Fluid Handling
Stator for wet rotor pump
Industrial
Natural gas compressor
Power Tool
Rotor for angle grinder
Medical
Fluid cooled motor for medical imaging system
© 2023 Encap Technologies
