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Process Control
Process control is a critical element in effective
thermoplastic encapsulation of coil wound electrical devices. High yield
encapsulation requires much more precision than is achievable with conventional
methods. While injection molding is a high speed/high pressure process,
Encap implements a process control methodology that insures the component
sees a process profile several times more uniform than normal.
Encap’s process control methodology enables:
- High yield rates:
Tight, repeatable control of the pressure profile seen by the component.
Critical due to the high costs of scrapped inserts.
- Faster time to market: Establishment of a process
template that can be taken from prototype to the production tool, thus
reducing time to scale up.
- Encap to monitor clients’ processes online and
troubleshoot issues remotely and in real time.
- Graphical interpretation, to facilitate easy understanding
of the process.
- Movement of mold to other machinery, facilities, or
countries with an identical process profile.
- Molding of very high viscosity compounds or highly
variable compounds.
- The ability to work with expensive inserts (up to $6,000
per insert in past programs).
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