Enabling Thermoplastic Encapsulated Designs
Expert Thermoplastic Encapsulation & Overmolding
At Encap Technologies, we provide thermoplastic encapsulation solutions that enhance your system’s cost, performance, and longevity. Our intense focus on overmolding of motors and coil wound devices has created specialized knowledge, expertise, and innovation, all of which can be leveraged in your situation. We enable high yield rates when overmolding costly electromechanical components. Areas of specialty include wound stator overmolding, molded ground insulation, rotor magnet fixing, stator segments, “loose” laminations, and encapsulation of coil wound devices.
Since 1998, Encap Technologies pioneered many applications now seen around the world. We can help you simplify current assemblies, cut costs and manufacturing cycle times, reduce thermal rise, improve performance, and gain a competitive advantage. We can help you imagine, design, and prototype, and then provide contract manufacturing or set up a production cell in your facility. Choose Encap Technologies for exceptional encapsulation services and dedicated support.
Our Services
Product Development
- Electromagnetic and thermal design expertise
- Pre-existing tools reduce time and cost
- Extensive experience fabricating subcomponents and custom wire winding
- Wire Guardian® process control reduces the number of inserts required for process development
- Prototype tooling can be designed to produce hundreds of thousands of parts where requried
Toolmaking
- Modular molds can produce multiple stack lengths
- Interchangeable inserts are used to create multiple frame sizes and external geometries
- Lead wires, terminals, rigid or flexible circuit boards can be accommodated
- Threaded inserts, bushings, and heat sinks can be product options
Contract Manufacturing
- Lamination fabrication
- Wire Winding
- Sub-component acquisition
- Molding capabilities from 5 gram to 10 Kg
Production Cell Installation
- Installed in customers factory
- Proprietary Wire Guardian® process control customizable for most injection molding machinery
- Online remote process support available 24/7
- Operator training on site and in Encap’s laboratory
Innovative Technology
We utilize cutting-edge technology to deliver efficient and reliable thermoplastic encapsulation solutions.
Quality Assurance
Our rigorous quality control ensures that every product meets the highest industry standards.
Proven Track Record
With a history of successful projects, our proven expertise guarantees reliable and effective encapsulation solutions.
Encapsulation / Overmolding Benefits in Electro-Mechanical Devices
Optimized Cost and Performance
Encap Technologies’ thermoplastic encapsulation reduces costs, eliminates components, and boosts product performance and durability. By integrating components into a single unit, we streamline design, minimize assembly complexity, and improve reliability. There is no curing, leading to fast cycles and lower costs. Pre-approved UL1446 Insulation Systems help speed time to market.
Encapsulation structurally locks components together and provides electrical insulation, while lowering thermal rise and ensuring cooler, more efficient assemblies. This thermal management boosts overall performance and extends assembly lifespan. Overmolding also reduces system costs, vibration, and noise, leading to quieter operation. Encapsulation provides robust protection against environmental factors.
Industry Expertise
We bring years of specialized experience in thermoplastic encapsulation.
Custom Solutions
Tailored encapsulation designs to perfectly meet your specific requirements.
Client Focus
Our commitment is to deliver exceptional results and client satisfaction.
